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Track Joint Assembly

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Model Number: FC-CH2D

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INDUSTRIAL FESTOONING SYSTEMS

FESTOON CABLE SYSTEMS FOR POWER AND PENDANT CONTROL
industrial festooning systems
Standard Duty Flat Cable
Special Duty Flat Cable
Standard Duty 14 Gauge Galvanized Steel and
   Stainless Steel C-Track
Heavy Duty 12 Gauge Galvanized Steel and
   Stainless Steel C-Track
Aluma-Track Systems
I-Beam Supported Trolleys
Wire Supported Systems
Round Cable and Air Hose Carriers
Ball Bearing Types: Standard, Stainless, Brass and
   Precision
Specifically designed for use on overhead cranes, hoists, monorails,
and other industrial applications.
Special purpose wheel bearings for high speed operation, corrosive environments,
and other applications.
Flat Cable is UL Listed and CSA Approved.
TYPICAL C-TRACK SYSTEM INSTALLATION
c-track system installation
1. Track Joint Assembly
NOTE
2. Track Hanger Clamp Three cable saddles - small, standard, and large - are used with our Festooning Systems. Please refer to the following table to determine the dimensions of each.
3. Cross Arm Support Bracket
4. Control Box Trolley
5. C-Track
6. Intermediate Trolley Saddle Assembly
Saddle Diameter Cable Window
Designation In Inches In Inches
Small 1-1/2 2-3/16 X 1
Standard 3 2-3/16 X 1
Large 6 5-3/8 X 2
4-1/8 X 2
7. End Clamp and Saddle Assembly
8. End Cap
9. Cable Connector
10. Junction Box
11. Flat Cable
12. Strain Relief Cable*
13. Pendant Push Button Cable*
14. Pendant Push Button Station*
15. Tow Trolley and Saddle Assembly
16. Tow Bar
17. End Stop
* See Pendant Push Button Section
NOTE: Three cable saddles are used with Duct-O-Wire Festooning Systems.
Please refer to this table to determine the dimension of each.

Flat Cables and Connectors
Standard Copper Cable (Model FC)
• Yellow PVC Jacketed Flat Cable – 600 Volt AC Rated
• Extra Flexible, Color Coded According to NEMA
   Standards
• UL and CSA –40°C to +105°C (–40°F to +221°F)
   Temperature Range		 Test Report
The following numerical data was used to calculate braid
angle and shield coverage (per QQB-575B1
PARA.4.3.2.)
Braid Angle
Coverage
Diameter of Shield
Strand Diameter
Picks per inch
Number of Carriers
Strands per Carrier
NPd/sin a 		A = 24
K = 99
D = 0.750
d =.005
P = 9
C = 96
N = 9
F = 99118776
Shielded Copper Cable (Model SFC)
• 600 Volt AC Rated
• Standard Cable with Tinned Copper Braided Shield
• 95.7% Min. RFI Rating
• Black Heat Shrink Tubing Outer Cover
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FLAT CABLES
Required cable length equals track length plus 10% plus length required for end connections
Catalog Number†† Cable Size Continuous
Duty
Rating		 Short Time
Rating-
Amps**		 Number
Of
Strands		 Nominal
Dimensions
Yellow
PVC
Jacket		 Price
For
500 Ft.
Full Reel		 Price
per
Ft. -
Cut 		Shielded
Flat
Cable		 Price
For
500 Ft.
Full Reel		 Price
per
Ft. -
Cut 		No.
Of
Cond.		 AWG
Wire
Size		 30°C
(86°F)
Ambient
Amps*
60
Min.		 30
Min.		 Per
Conductor		 Unshielded
Cable
(inches†)
FC-42 Contact Us SFC-42 Contact Us 4 #2 130 148 173 665 .575 x 1.975
FC-44 SFC-44 Contact Us 4 #4 95 111 130 420 .515 x 1.750
FC-46 SFC-46 Contact Us 4 #6 75 83 94 266 .435 x 1.490
FC-48 SFC-48 Contact Us 4 #8 50 63 69 168 .375 x 1.225
FC-410 SFC-410   4 #10 40 49 52 105 .290 x .890
FC-412 SFC-412 4 #12 30 36 40 65 .260 x .800
FC-414 SFC-414 4 #14 25 31 32 41 .240 x .690
FC-812 SCF-812 Contact Us 8 #12 20


Control Cables

No Short
Time
Rating

 65 .260 x 1.440
FC-814 SFC-814   8 #14 17 41 .240 x 1.290
FC-816 SFC-816 8 #16 15 65 .225 x 1.170
FC-1214 SFC-1214 12 #14 17 41 .240 x 1.825
FC-1216 SFC-1216  12 #16 15 65 .225 x 1.700
$200.00 minimum order
All combined cable orders totaling over 1000 ft will receive the full reel pricing.
#10 AWG through #16 AWG have a zip cord for easy removal of the outer jacket.
Note: Full reels available in 500 and 1000 ft Consult us for availability of larger reels.
* See current correction factors for temperatures above 30º C (86º F)
** For crane and hoist motors in accord with article 610 of the 1989 National Electrical Code for 90º C Cables
† Unshielded cable measurements may vary due to manufacturing tolerances. Consult factory.
‡ All cables from #10 AWG through #16 AWG have zip cords for easy outer jacket removal.
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CONNECTORS
Connectors with Bushins for Unshielded Flat Cables
CATALOG
NUMBER 		NUMBER OF
CABLES		 NUMBER OF
COND.		 AWG WIRE
SIZE		 NPS PRICE
FC-4/8C
One 4-conductor cable, #10, 12, 14, AWG
1.25 and one 8-conductor cable, #14 or 16 AWG
FC-42C 1 4 #2 2
FC-44C 1 4 #4 2
FC-46C 1 4 #6 1.5
FC-48C 1 4 #8 1.25
FC-410C 1 4 #10 1"
FC-412C 1 4 #12 1"
FC-414C 1 4 #14 1"
FC-812C 1 8 #12 1.50"
FC-812C2 2 8 #12 1.50"
FC-816C 1 8 #14 or 16 1.25"
FC-816C2 2 8 #14 or 16 1.25"
FC-1216C 1 12 #14 or 16 2"
FC-1216C2 2 12 #14 or 16 2"
FC-1216C3 3 12 #14 or 16 2"
NOTE: For shielded cable, use heat shrink fittings
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$200.00 minimum order
Heat Shrinkable Cable Connectors for Single Cable and Multiple Cable Groupings
Corrosion Resistant - Flame Retardant - Exceed Navy Requirements for Tightness and Integrity†
CATALOG NUMBER MAXIMUM
NO. OF
CABLES		 NUMBER OF
CONDUCTORS		 AWG WIRE
SIZE		 CABLE
ENTRY
MIN.		 CABLE
ENTRY
MAX.		 NPS PRICE
HS-CG1 3 4 #12 or 14 0.50 1.125 1.00 $40.00
HS-CG2 4 8 #14 or 16 0.75 1.625 1.50 $71.50
4 7 #12
3 4 #8, 10 or 12
2 4 #6 or 8
1 4 #6
HS-CG3 5 12 #14 or 16 1.00 2.125 2.00 $116.00
4 4 #8
3 4 #6 or 4
$200.00 minimum order
† NOTE: When used with one Flat Cable or multiple Flat Cables of the same size.
Continuous Duty Current Correction Factors for Ambient Temperatures Above 30°C (86°F).
(Per Article 310-16 of the 1996 National Electrical Code)
Ambient Temperature Correction Factor
°C °F
30 86 1.00 (Full load current rating)
50 122 0.82
65 149 0.58
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STANDARD DUTY 14 GAUGE C-TRACK SYSTEM COMPONENTS
GALVANIZED AND STAINLESS STEEL
PRECISION BEARINGS AND CURVED SECTIONS AVAILABLE
FLAT CABLE SYSTEM COMPONENTS
PRODUCT PICTURE 
CATALOG NUMBER
PRODUCT
DESCRIPTION
PRICE

14 gauge c-track
14 Gauge C-Track
FC-CH1A-10 - Galvanized 10 foot section
FC-CH1A-10-SS - Stainless 10 foot section
FC-CH1A-20 - Galvanized 20 foot section
FC-CH1A-20-SS - Stainless 20 foot section
Curved Sections Available - Consult Factory
FC-CH1A-CUT - Galvanized Cross Arm Support Bracket or Cut Length.
Specify length in ½ foot increments.
FC-CH1A-SS CUT - Stainless Cross Arm Support Bracket or Cut Length.
Specify length in ½ foot increments.
track joint assembly 
Track Joint Assembly
One required for each track section per run, less one
FC-CH1D - Joint Clamp for secure attachment and proper alignment of track sections. Includes all hardware.
FC-CH1D-SS - Stainless Joint Clamp for secure attachment and proper
alignment of track sections. Includes all stainless steel hardware.
FC-CH1DW - Welding sleeve for joining track sections.
FC-CH1DW-SS - Stainless Welding sleeve for joining track sections.
 track hanger clamp assembly
Track Hanger Clamp Assembly
One required for each cross arm support bracket for each track run.
5 foot spacing.
FC-CH1F- Galvanized - For mounting track to cross arm support bracket.
Includes all required hardware.
FC-CH1F-SS - Stainless - For mounting track to cross arm support
bracket. Includes all required stainless hardware.
FC-CH1FK - Galvanized Low profile track hanger assembly.
single bolt track hanger 
Single Bolt Track Hanger & Anchor Assembly
One required for each cross arm support bracket for each track run.
5 foot spacing.
FC-CH1F-1 - Single mounting bolt track hanger assembly.
FC-CH1F-1-A - Single mounting bolt track anchor assembly with anchor.
FC-CH1F-1-R - Single mounting bolt track hanger w/Rect. Nut.
FC-CH1F-1-A-R - Single mounting bolt track anchor w/Rect. Nut.
The FC-CH1F-1 track hanger assembly is designed to be mounted on angle iron
brackets with one mounting hole. The use of one FCCH1F-1-A track anchor per
track run, which also mounts in one mounting hole, will prevent the track from
sliding out of position. The rectangle nut hangers and anchors are used with
cross arm brackets.
End Stop
end stop  
One required for each track run.
FC-CH1G - Bumper with galvanized mounting hardware.
FC-CH1G-SS - Bumper with stainless mounting hardware.
mountip clamp for cross arm support 
Mounting Clamp for Cross Arm Support
Two required for each cross arm support bracket.
FC-TMC-U - Galvanized universal mounting clamp with hardware.
FC-TMC-U-SS - Stainless universal mounting clamp with stainless hardware.
rubber end cap  
Rubber End Cap
FC-CH1GC - Rubber end cap
tow trolley and saddle assembly
Tow Trolley and Saddle Assembly
One required for each piece of moving equipment to be electrified.
NOTE: Load Rating is 45 lb. max.
Precision Bearings Available - Consult Factory
FC-TRT1 - Steel trolley and standard saddle with cut-out box for tow bar
(FC-TB1).
FC-TRT1-SS - Same as FC-TRT1 except with stainless steel trolley,
cut-out box and wheels.
FC-TRT1-BR - Same as FC-TRT1 except with stainless steel trolley and
cut-out box with brass wheels.
tow bar 
Tow Bar
One required for each tow trolley.
FC-TB1 - For mounting on moving equipment - 18" long - Galvanized.
FC-TB1-SS - For mounting on moving equipment - 18" long - Stainless.
control box trolley 
Control Box Trolley (optional brake available)
NOTE: Control Box Not Included
Precision Bearings Available - Consult Factory.
FC-TRC1 - Two trolleys and one standard saddle mounted on bracket,
plus fittings to attach control box.
FC-TRC1-SS - Same as FC-TRC1 except with stainless steel trolleys and
stainless steel wheels.
FC-TRC1-BR - Same as FC-TRC1 except with brass wheels.
 junction boxes and terminal strips
Junction Boxes and Terminal Strips
Junction box for Control Box Trolley (FC-TRC1) Accepts up to
2 terminal strips. All box dimensions are 8" x 10" x 4" with panel.
FC-BX1 - Steel junction box - Rated NEMA 12
FC-BX1-SS - Stainless Steel junction box - Rated NEMA 4X
FC-BX1-4X - Fiberglass junction box - Rated NEMA 4X
FC-BXT - Standard 12-pole terminal strip.
FC-BXT-12-50 - Heavy-duty 50 Amp DIN type 12-terminal.
std duty intermediate trolley
Standard Duty Intermediate Trolley - Saddle Assemblies
NOTE: Load Rating is 45 lb. max.
Precision Bearings and 2-Tiered Trolleys Available - Consult Factory.
FC-TR1 - 5-inch trolley with 4 steel shielded ball bearing wheels, cable
clamp pad standard saddle and hardware.
FC-TR1-SS - Same as FC-TR1 except with stainless steel trolley, wheels,
and hardware.
FC-TR1-BR - Same as FC-TR1 except with stainless steel trolley and
hardware, with brass wheels.
short intermediate trolley assembly 
 Short Intermediate Trolley Assembly
NOTE: Load Rating is 45 lb. max.
Precision Bearings and 2-Tiered Trolleys Available - Consult Factory.
FC-TR2 - 3-inch trolley with 4 steel shielded ball bearing wheels, cable
clamp pad, small saddle and hardware.
FC-TR2-SS - Same as FC-TR2 except with stainless steel trolley,
wheels, and hardware.
end clamp and  
 End Clamp and Saddle Assembly
One required for each track run at storage end of track.
FC-CS1 - Standard saddle with clamp and hardware.
FC-CS1-SS - Same as FC-CS1 except stainless steel clamp and hardware.
 
 Options and Accessories
FC-TR8 - 5-inch intermediate trolley/saddle assembly with steel saddle.
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HEAVY DUTY 12 GAUGE C-TRACK SYSTEM COMPONENTS
GALVANIZED AND STAINLESS STEEL
PRECISION BEARINGS AVAILABLE
FLAT CABLE SYSTEM COMPONENTS
PRODUCT PICTURE 
CATALOG NUMBER
PRODUCT DESCRIPTION
PRICE
12 gauge c-track 
 12 Gauge C-Track
FC-CH2A-10 - Galvanized 10 foot section
FC-CH2A-10-SS - Stainless 10 foot section
FC-CH2A-20 - Galvanized 20 foot section
FC-CH2A-20-SS - Stainless 20 foot section
Curved Sections Available -Consult Factory
 
FC-CH2A-CUT - Galvanized Cross Arm Support Bracket or Cut Length.
Specify length in ½ foot increments.
 
FC-CH2A-SS CUT - Stainless Cross Arm Support Bracket or Cut Length.
Specify length in ½ foot increments.
 
 track joint assembly
 Track Joint Assembly
One required for each track section per run, less one. FC-AR required.
FC-CH2D - Joint Clamp for secure attachment and proper alignment of
track sections. Includes all hardware
FC-CH2D-SS - Stainless Joint Clamp for secure attachment and proper
alignment of track sections. Includes all stainless steel hardware.
 track hanger clamp assembly
 Track Hanger Clamp Assembly
One required for each cross arm support bracket for each track run.
10 foot spacing under 75 lb. trolley load. For heavier loads, see chart
in C-Track Technical Bulletin. Use wrench FC-AR.
FC-CH2F - Galvanized - For mounting track to cross arm support bracket. Includes all required hardware.
S FC-CH2F-SS - Stainless - For mounting track to cross arm support bracket. Includes all required stainless hardware.
end stop 
 End Stop
One required for each track run.
 
FC-CH2G - Bumper with galvanized mounting hardware.
FC-CH2G-SS - Bumper with stainless mounting hardware.
 mounting clamp for cross arm bracket
 Mounting Clamp for Cross Arm Bracket
FC-TMC-U - Universal mounting clamp with hardware.
FC-TMC-U-SS - Stainless universal mounting clamp with stainless
hardware.
rubber end cap 
 Rubber End Cap
FC-CH2GC - Flexible PVC
 end clamp and saddle assembly
 End Clamp and Saddle Assembly
One required for each track run at storage end of track.
FC-CS22 - Standard saddle with clamp and hardware.
FC-CS22-SS - Same as FC-CS22 except stainless steel clamp and hardware.
FC-CS21 - Same as FC-CS22 except with large saddle.
FC-CS21-SS - Same as FC-CS22 except stainless steel clamp and hardware.
FC-CS24 - Same as the FC-CS21 except 5-1/2" x 4-1/8" and large saddle.
FC-CS24-SS - Same as FC-CS24 except stainless steel clamp and hardware.

tow trolley and saddle assembly
Tow Trolley and Saddle Assembly
One required for each piece of moving equipment to be electrified.
NOTE: Load Rating: 75 lb. max
FC-TRT22 - 5" trolley with four steel shielded ball bearing wheels and
standard saddle with cut out box for tow bar.
Stainless version has anodized body.
FC-TRT22-SS - 5" trolley with four steel shielded ball bearing wheels and
standard saddle with cut out box for tow bar.
Stainless version has anodized body.
FC-TRT21- 7"L x 6-3/4"W, trolley and large saddle.
FC-TRT21-SS - 7"L x 6-3/4"W, trolley and large saddle.
FC-TRT24- Same as the FC-TRT21 except 5-1/2" wide.
4-1/8" x 2" cable window
FC-TRT24-SS - Same as the FC-TRT21 except 5-1/2" wide.
4-1/8" x 2" cable window
 tow bar
 Tow Bar
One required for each tow trolley.
FC-TB1 - For mounting on moving equipment - 18" long - Galvanized.
FC-TB1-SS - For mounting moving equipment - 18" long - Stainless.
control box trolley  
 Control Box Trolley (optional brake available)
NOTE: Control Box Not Inlcuded
Precision Bearings Available - Consult Factory.
FC-TRC22 - Two trolleys and one standard saddle mounted on
bracket, plus fittings to attach control box.
FC-TRC22-SS - Same as FC-TRC22 except with anodized trolley
body and stainless hardware.
junction boxes and terminal strips 
 Junction Boxes and Terminal Strips
Junction box for Control Box Trolley (FC-TRC22) Accepts up to
2 terminal strips. All box dimensions are 8" x 10" x 4" with panel.
FC-BX1 - Steel junction box - Rated NEMA 12
FC-BX1-SS - Stainless Steel junction box - Rated NEMA 4X
FC-BX1-4X - Fiberglass junction box - Rated NEMA 4X
FC-BX2 -Steel junction box, 10" x 12" x 5", for control trolley. Rated
NEMA 13. Specify 3 or 4 FC-BXT or FC-BXT-HD terminal strips.
FC-BXT - Standard 12-pole terminal strip.
FC-BXT-12-50 - Heavy-duty 50 Amp DIN type 12-terminal.

 intermediate trolley

 Intermediate Trolley - Saddle Assemblies
NOTE: Load Rating is 75 lb. Max.
Precision Bearings and 2-Tiered Trolleys Available - Consult Factory
FC-TR22 - 5-inch aluminum trolley body with 4 steel shielded ball bearing
wheels, cable clamp pad, standard saddle and hardware.
FC-TR22-SS - Same as FC-TR22 with anodized body and stainless hardware.
FC-TR23 - Same as FC-TR22 except 3" long and small cable saddle.
FC-TR23-SS - Same as FC-TR23 with anodized body and stainless hardware.
FC-TR21 - 7" x 6-3/4" trolley with large saddle.
FC-TR21-SS - Same as FC-TR21 except with anodized trolley and stainless
hardware.
FC-TR24 - Same as FC-TRT21 except 5-1/2" x 4-1/8" with large saddle.
FC-TR24-SS - Same as FC-TR24 except with anodized trolley body and
stainless hardware.
round cable and air hose systems 
 Round Cable and Air Hose System
R-TR21-4 -Trolleys, saddles, and all associated parts for round cable
and air hose systems are available. Refer to the Installation and Technical
Data Bulletin and Festoon Price List for details.
 $134.00
NOTE: These steel round cable and hose saddles are also available on
R-TR10 and R-TR12 series trolleys.
$200.00 minimum order
14 gauge c-track system installation instructions
14 gauge c-track system installation instructions
14 gauge c-track system installation instructions
14 gauge c-track system installation instructions
12 gauge c-track system installation instructions
12 gauge c-track system installation instructions
12 gauge c-track system installation instructions
12 gauge c-track system installation instructions
Industrial Festooning Systems, Festoon Cable Systems, Pendant Control, Duct-O-Wire, Flat Cable, Flat Cables, and C-Track from
your complete source for material handling equipment.